ENGINEERING

400mm Gear Tester

The 400mm Gear Tester is a high-precision, heavy-duty inspection system designed for evaluating medium to large-sized gears with outer diameters up to 400 mm. Engineered for quality control in high-accuracy applications, it delivers comprehensive gear performance analysis including single and double flank testing, ensuring your components meet the most demanding industry standards.

Key Features

  • Test Capacity: Supports gears with up to 400 mm outer diameter, ideal for automotive, industrial, and aerospace applications.
  • High-Accuracy Flank Testing: Performs single and double flank testing to evaluate transmission errors, composite deviations, and contact characteristics.
  • Rigid Machine Base: Vibration-damped and thermally stable structure ensures maximum measurement repeatability and accuracy.
  • Precision Spindles & Master Gears: Maintains strict tolerances and reference accuracy across a wide gear size range.
  • Integrated Measurement Software: Intuitive user interface for real-time monitoring, data logging, and automated report generation.

Test Capabilities

  • Single Flank Testing: Measures angular transmission error under simulated load.
  • Double Flank Testing: Evaluates total composite variation and tooth-to-tooth variation.
  • Runout, Index, and Pitch Error Detection
  • Backlash Measurement (optional)
  • Contact Pattern Visualization (with marking compound)

Applications

  • Automotive Transmission & Differential Gears
  • Wind Turbine & Heavy Machinery Gears
  • Industrial Gearboxes & Pumps
  • Precision Machined Gears in Aerospace Systems
  • Batch Inspection, R&D, and Certification Labs

Technical Specifications (Sample Values – Can Be Customized)

ParameterSpecification
Max Gear Diameter400 mm
Module Range0.5 to 10
Max Shaft Length500 mm
Testing ModesSingle Flank / Double Flank
Accuracy ClassUp to AGMA Class 15 / DIN 4
Data OutputUSB, Ethernet, SPC Software
Optional FeaturesAcoustic/Vibration Module, Automatic Loading, Climate Compensation

Benefits

  • Improved Gear Quality Assurance: Accurately detects manufacturing defects, misalignment, and tolerance deviations.
  • Flexible Testing: Accommodates a wide range of gear profiles, including spur, helical, and bevel gears.
  • Fast & Repeatable Results: Ideal for production line QC or batch inspection.
  • Compliance Ready: Fully supports international standards such as AGMA, DIN, ISO, and JIS.

Why Choose Our 400mm Gear Tester?

With a focus on performance, usability, and reliability, our 400mm Gear Tester is a trusted solution for manufacturers and labs requiring precise gear metrology. Its versatility, rugged design, and advanced software integration make it the go-to system for mission-critical gear inspection.